Contents
How do I choose shaft diameter?
Inputs that we need to calculate shaft diameter
- τ = Torsional stress induced at the outer surface of the shaft (Maximum Shear stress).
- r = Radius of the shaft.
- T = Twisting Moment or Torque.
- J = Polar moment of inertia.
- C = Modulus of rigidity for the shaft material.
- l = Length of the shaft.
How do you calculate shaft design?
Design Procedure
- Draw the bending moment diagram to find out the maximum bending moment (M) on the shaft.
- Calculate the area moment of inertia (I) for the shaft.
- Replace the maximum bending stress (Tb) with the given allowable stress for the shaft material.
- Calculate the radius of the shaft.
What is the considered for design of the shafts?
Static stress The shaft must withstand stress that results from applied loads and torque. This could also include the weight of attachments such as gears and flywheels. Deflection Excessive deflection can cause problems such as gear mesh. Twist Excessive twist can cause timing problems.
What is the standard size of shaft?
Standard sizes The standard lengths of the shafts are 5 m, 6 m and 7 m. Usually 1m to 5m is used.
What is ASME Code for shaft design?
ASME Code states that for shaft made of a specified ASTM steel: Shaft design includes the determination of shaft diameter having the strength and rigidity to transmit motor or engine power under various operating conditions. Shafts are usually round and may be solid or hollow.
Does torque increase with diameter?
It is more useful to say that torque is proportional to the ratio of the radii of a pair of pulleys or gears. Also RPM is reduced or increased in the same ratio so a small diameter gear driving a larger one increases torque but reduces RPM at the output shaft.
Which material is best for shaft?
The material used for ordinary shafts is carbon steel of grades 40 C 8, 45 C 8, 50 C 4 and 50 C 12. Shafts are generally manufactured by hot rolling and finished to size by cold drawing or turning and grinding.
What are the 3 main design considerations in the design of shafts?
Shaft design considerations include:
- Size and spacing of components (as on a general assembly drawing), tolerances,
- Material selection, material treatments,
- Deflection and rigidity, a. Bending deflection, b. Torsional deflection, c.
- Stress and strength, a. Static strength, b. Fatigue, c.
- Frequency response,
How important are ASME codes for shaft design?
What should be the first property of shaft design?
What should be the first property of the shaft design? Explanation: The shaft design should be such that the shaft must have enough mechanical strength. The strength should be such that it should withstand all loads without causing much residual strain.